The Latest In Carbide Endmill Architectures In A Lengthy And Effective Line From Iscar

Manufacturers and die & mold shops can eliminate chatter problems in several milling operations with Iscar's cutting edge Chatterfree carbide endmill. The cutters' variable-pitch flute pattern banishes harmonic vibration, the principal source of chatter. This guarantees faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling. In addition, users also report longer edge life due to reduced chatter. The chatter-free element is presented in both solid carbide endmills and tips in Iscar's MULTI-MASTER replaceable-tip line. Diameter range is 6 to 20mm for the solid carbide endmills, and 8 to 20mm for MULTI-MASTER tips. These revolutionary endmills are perfect for reduced power machines with ISO40 or BT40 adaptations. The solid carbide variant can cope with full slot machining up to 2xD. Depth capability on the replaceable-tip version is more limited since the active length is shorter. In full slotting functions on alloy steel, the solid carbide construction conveniently handles 0.03-0.05 feed rates at 180-220mm/min surface speed and 2xD depth of cut.

FINISHRED - Revolutionary Solid Carbide Endmills

Iscar is announcing the EFR.. B44 and the MM EFS.. Finishred a innovative solid carbide endmill family. The Finishred carbide endmill is a mixture of both roughing and finishing endmills in a single tool. Roughing endmills remove material from work pieces more swiftly and adeptly than conventional endmills. However, roughing endmills leave grooves on the machined surface. Accordingly, after using a roughing endmill, a finishing endmill needs to be used in order to obtain a smooth surface finish. This means time-consuming tool change, setup time and essentialness of maintaining 2 endmill types in the inventory.

Features of the Finishred Endmills:

The EFR.. B44 and the MM EFS.. endmills feature four flutes with 45 degree helix, 2 serrated flutes and two continuous flutes.

The cutting edges of the finishing flutes are radially further from the tool axis than the cutting edges of the serrated flutes. The finishing flutes remove the grooves caused by the roughing flutes, leaving a smooth surface finish.

The tool is fully effective and enables running at rough machining parameters, ending in finish surface quality.

The extraordinary tool design moderates vibration at high load applications.

The tool creates short and long chips concurrently. This chip mixture is evacuated more effectively than each individual chip type, an excellent solution in slotting and cavity milling applications.

The Finishred is also presented with the Multi-Master indexable milling head option which merges the Finishred features with the benefit of little setup time, no regrinding costs and the large range of shank and extension choices are available for the Multi-Master milling heads.

A single tool substitutes the roughing and finishing endmills; therefore cutting down stock.

Tool change and setup time can be eliminated.

An extra tool position is gained on the machine

New Chip Splitting Solid Carbide Endmills for increased Metal Removal Rates

ISCAR is announcing the ECP-3/4L family of chip splitting endmills. The new endmills are offered with 3 and 4 38 degree flutes in grade IC900. They feature 2xD and long shanks with diminished neck diameter, which facilitate machining along high shoulders, at high feeds. These endmills, due to their chip splitting ability and force distribution can be used very effectively on low power machines (CAT40/BT40/ISO40). The serrated cutting edge incorporates flat peaks which leave a better surface finish, in comparison to the current rougher carbide endmill. The ECP endmills are favored for machining austenitic and martensitic stainless steel, at up to 2xD depth of cut. They can be used on alloyed steel as well. All of the preceding tests conducted at many customers' locations showed extraordinary results.

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A Selection Of Improvements In Carbide Inserts From Iscar Over The Previous Decade
Iscar is announcing a brand new unique milling system that includes tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has meaningful advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, decreased cutting forces resulting in better performance.

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